Kleenoil Filtration India Private Limited

The Automag magnetic filter from Eclipse Magnetics uses powerful ‘rare earth’ magnetic material to improve the quality, efficiency and performance of manufacturing and finishing processes.

The fully automatic, self purging unit effectively removes all magnetic debris, down to sub-micron size, from cutting fluids and oils. This ensures clean fluid is available at the cutting face, resulting in enhanced surface finish and accuracy.

The filter does not use consumables, unlike cartridge and bag filters, operates without user intervention and requires only a small amount of compressed air to operate the cleaning process. Running costs are extremely low.

Payback can be calculated in months rather than years.

Automag can also benefit many other manufacturing applications – from industrial part washing systems to vehicle pre-paint body washing stations and any other applications that rely on a clean supply of filtered fluid

Automag magnetic filters are used effectively in these applications:

• Grinding, honing & lapping machines
• CNC machinery
• Fine finishing operations 
• Industrial part washing
• Post drill head operations
• Circular saw sharpening 
• Pump protection
• Pre-filtration
• Quenching operations

In the following sectors

• Machine tools
• Manufacturing
• Automotive
• Hydraulic
• Marine
• Oil
• Transport
• Water
• Yellow & White Goods

How Automag Works

• Contaminated fluid enters the inlet port where it is dispersed into the first filtration chamber. The fluid passes around the high-intensity ‘rare earth’ magnetic cores where contamination particles are removed. The fluid is slowed and enters the second filtration chamber where it receives further filtration.
• Contamination remains attached to the stainless steel sleeves of the cores. The filtered fluid exits through the outlet port.
• The geometry of the magnetic flux circuit ensures a controlled build up of contamination so the filter can never block.
• The purging process is fully automated. The cores are raised from the sleeves and the purge valve is switched. Fluid is pumped through the filter, washing the contamination from the unit.

Product details:


Dimesnsions

With a unique “Dual Flow Technology TM” design Filtramag+ is the most efficient filter of its type available. The dual flow design ensures that fluid is exposed to the high intensity magnets for the maximum time, thus ensuring almost 100% of ferrous contamination is removed on the first pass.

How Filtramag+ works

Fluid enters through the inlet and flows up through the primary filtration chamber, it then flows down through the secondary filtration chamber, Fluid then passes through an optional mesh screen which removes non-magnetic debris. The patented magnetic circuit design ensures that the filter can never block even in high contamination applications. The magnetic cores can be removed easily by hand and cleaned with the tool supplied. As an option a spare magnetic cartridge can be supplied to ensure production continuity.

High performance magnetic filter for higher flow, higher Contamination applications.

• Patented design

• Easy installation

• Unique Dual Flow TechnologyTM - maximises collection capability

• High flow capability

• Operates at up to 20 bar

• Removes both magnetic and non-magnetic contamination - optional mesh strainer

• Non block design

• Minimal pressure drop

• In-line connections

• Ideal for use in harsh chemical environments

• Full stainless steel construction

Technical Data

The Micromag HP50 has all the same benefits of the standard Micromag but has been developed to suit high pressure through-spindle-coolant applications, where the smallest of particles can damage seals, spindles and even reduce the efficiency of the cutting tool.

Micromag HP50 can be installed anywhere in the fluid delivery system and will ensure that even sub-micron magnetic and para-magnetic particles are removed before they can cause any expensive damage.

For further information relating to the benefits and operation of the Micromag HP50 please refer to the supplied standard Micromag brochure. 

Cleaning

• Using the supplied cleaning tool, a fully contaminated core can be cleaned in under 30 seconds. Only metallic particles are removed from the filter and these can be easily disposed. There are no dirty cartridges.

Suitable Products

• Neat and soluble oils.

Installation Location

• Pre- or post-pump, delivery line, spindle feed or pre- membrane cartridge.

Benefits

• High pressure
• Sub micron filtration
• Large holding capacity
• High intensity rare earth magnetic material
• Suitable for all machining applications
• Environmentally responsible
• No consumables

Category

• High pressure

Sizes



Price Range:- Rs.40000/- to 324000/-

The Micromag HP80 follows on from the standard Micromag and has all of the same incredible benefits. This unit was developed to suit high pressure through spindle coolant applications, where the smallest of particles can damage seals, spindles and even the efficiency of the cutting tool.

Micromag HP/80 can be installed anywhere in the fluid delivery system and will ensure that even sub micron magnetic and paramagnetic particles are removed before they can cause any expensive damage.

For further information relating to the benefits and operation please refer to the supplied standard Micromag brochure.

Cleaning

• Using the supplied cleaning tool, a fully contaminated core can be cleaned in under 30 seconds! Leaving you with only the metallic particles, which can be easily disposed of, no dirty cartridges!

Suitable Products

• Neat & soluble oils.

Installation Location

• Pre or post pump, delivery line, spindle feed or pre membrane cartridge.

Benefits

• High pressure rated
• Sub micron filtration
• Large holding capacity
• High intensity Rare Earth magnetic material
• Full Stainless Steel construction
• Suitable for all machining applications
• Environmentally ethical
• No consumables

Category

• High Pressure

Specification



Price Range:- Rs.40000/- to 324000/-

Micromag is the latest generation of magnetic filter, used to remove ferrous or para-magnetic contamination from fluids and is capable of sub-micron filtration levels with minimal pressure drop, the unit is especially effective with machine tool oils & coolants.

Unlike conventional filters, Micromag is not particle size sensitive; if the particle is magnetic, no matter how small (even sub micronic) the Micromag will remove it! The system incorporates the most powerful, natural Rare Earth Magnetic material to produce extreme magnetic flux fields removing metal debris from the oil. These systems are often used as a pre-filter to limit contaminants reaching subsequent filtration equipment.

Magnetic Filtration can be used to remove 100% ferrous particles down to sub-micron levels from all industrial fluids where ferrous and Para-magnetic contamination of a liquid is a problem.

The removal of these particles results in longer fluid life improves the surface finish of your products, increases component accuracy and reduces wear on your machinery and tool.

Unlike other types of filtration, once magnetic filtration is installed there is no recurring costs as there are "no consumables".

Other Benefits:

• Improved Surface Finish

• Better Product Accuracy

• Longer lasting Fluids

• Minimal Fluid loss

• No disposal cost

• Minimum running cost

• Rapid return on investment

• Maintain flow rate

• No back pressure.

Applications: Grinding, Honing, Lapping & Milling operation(Manual & CNC machinery, Fine finishing operations, Gun drilling, Shaving operation, Wire & EDM processes, Laser cutting operations, Injection molding cooling & heating systems, Industrial part washing, Press brake lubricant, Transmission, Engines, Post drill head operations, Saw sharpening, Pump protection, Pre-filtration, Quenching operations).

Technical Data



Price Range:- Rs.40,000/- to 3,24,000/-